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Smoked Chuck Roast on a wooden cutting board, showcasing a juicy interior and smoky bark, with fresh herbs and a carving knife in a modern kitchen setting.

Smoked Chuck Roast: Perfect Tips & Techniques for Tender Meat


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  • Author: Daili Hathaway
  • Total Time: 7-10 hours
  • Yield: 6-8 servings 1x

Description

Smoked Chuck Roast is a flavorful, tender cut of beef that is slow-cooked over wood smoke to develop a deep, smoky crust and melt-in-your-mouth texture. This method transforms the chuck roast into a juicy, savory centerpiece perfect for sandwiches, hearty meals, or family gatherings.


Ingredients

Scale
  • 34 lb chuck roast (boneless)

  • Kosher salt

  • Black pepper

  • Onion powder

  • Garlic powder

  • 1 cup apple juice (in a spray bottle for spritzing)

  • 2 cups barbecue sauce (for serving)


Instructions

  1. Dry Brine (Optional but recommended): Sprinkle the chuck roast liberally with kosher salt. Wrap in plastic wrap or place in a covered dish and refrigerate for 12-24 hours. Remove and pat dry before continuing.

  2. Apply Rub: Season the roast generously with salt and pepper, then sprinkle onion powder and garlic powder evenly over all sides, allowing the meat to peek through.

  3. Prepare Smoker: Preheat your smoker to 225°F (107°C).

  4. Start Smoking: Place the chuck roast in the smoker. Close the lid and maintain a temperature of 225°F (107°C). Every 30-40 minutes, spritz the roast with apple juice to keep it moist.

  5. First Internal Temp: Smoke until the internal temperature reaches 170°F (77°C). This step can take several hours.

  6. Wrap: Remove the roast and wrap tightly in pink butcher paper (or foil if unavailable), then place back in the smoker.

  7. Finish Smoking: Continue smoking at 225°F until the internal temperature reaches 195°F (90°C).

  8. Resting: Remove the roast and place it in an oven set to 170-180°F (77-82°C) or in a cooler, wrapped, to rest for about 1 hour. This resting allows the meat fibers to relax and the juices to redistribute.

  9. Serve: After resting, slice or pull the chuck roast. Serve with your favorite barbecue sauce.

  • Prep Time: 15 minutes (plus 12-24 hour dry brine optional)
  • Reset Time: 1 hour
  • Cook Time: 6-8 hours
  • Category: Main Dish
  • Method: Smoking
  • Cuisine: American

Nutrition

  • Serving Size: 1 serving
  • Calories: 650-700 kcal
  • Sodium: 600-700mg
  • Fat: 45-50g
  • Saturated Fat: 18-22g
  • Carbohydrates: 5-7g
  • Fiber: 0g
  • Protein: 55-60g